lorida Institute of Technology
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Project Details

We outlined the methodology for converting a small turbojet engine to operate on hydrogen and an aircraft design to incorporate the modified engine and corresponding fuel system into a radio controlled aircraft.

We addressed:

  • engine modification procedures
  • a method for lubricating the engine
  • mass flow rate conversions
  • hydrogen tank selection
  • thrust stand design
  • engine testing procedures
  • aircraft design principles
  • aircraft size determination methods
  • aircraft materials selection
  • an aircraft drawing package
  • aircraft parts list
  • basic hydrogen safety

Three main aspects of the aircraft design included powertrain, aerodynamics and structures.

  • The most important aspect we considered when modifying the turbojet engine was the mass flow rate of hydrogen required to provide the same performance characteristics as an engine operating on conventional kerosene fuel.
  • The aerodynamic aspects of the MATCH aircraft were tailored specifically to provide the highest efficiency without complicating the construction process. Model aircraft design research provided insight into the size and placement for the control surfaces.
  • The structural aspect of this project was the most important in terms of design considerations. In order to ensure our aircraft would be structurally sound, multiple stress calculations were performed. The materials for the various parts of the aircraft were selected based on materials properties, weight and cost.

Our second project objective, to design a radio controlled aircraft to be powered by a model turbojet engine, has been successfully completed. The completion of the remainder of this project is feasible and we look forward to beginning modification and construction in January 2006.

We will complete our modification and construction processes according to the following outline:

  1. Build thrust stand
  2. Test engine operating on kerosene
  3. Test engine operating on hydrogen
  4. Construct aircraft
  5. Integrate engine into aircraft.

The major accomplishments and technical results of the project to date are summarized below:

Powertrain

  • A turbojet engine has been selected.
  • The mass flow rate of hydrogen through the engine has been determined.
  • The amount of hydrogen needed to operate the engine at the desired conditions has been determined.
  • A hydrogen storage tank has been selected.
  • An outline for the conversion process has been written.
  • A thrust stand design has been finalized.
  • A thrust testing procedure has been finalized.

Aerodynamics

  • The final design of the main wing, horizontal stabilizer and vertical stabilizer have been drawn in Pro-E.
  • The takeoff distance and takeoff velocity for the aircraft have been determined.
  • The planform area, chord, wingspan, dihedral and aspect ratio for the main wing have been determined based on takeoff distance.
  • The planform area, chord, span, taper and aspect ratio for the horizontal and vertical stabilizer have been determined based on stability.

Structures

  • The materials for the main wing, including ribs, spars and wing attachment box have been determined.
  • The materials for the fuselage have been determined.
  • The materials for the tail have been selected and an attachment method has been determined.
  • The landing gear has been selected and an attachment method has been determined.
  • A mounting procedure for the engine, fuel tank, pressure regulator, mass flow controller and oil tank have been determined.
  • All stress calculations have been performed on materials selected to determine their suitability for the project.

Electrical

  • All servos have been selected.
  • Placement of all servos has been determined

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